Robotic arm carving a stone block

Mosque

Pearl Mosque — Phase 2

Stone consoles and curved mouldings for the exterior, carved by a robotic arm.

Location
Qatar
Production
Robot and CNC production in our factory, delivered ex-works

Project

In the second phase of the Pearl Mosque we produced the stone consoles and curved mouldings for the exterior. The consoles were carved from single blocks by a robotic arm; the mouldings were machined piece by piece to size, laid out and checked in the factory, then crated for shipment.

Finished console in the factory yard

Scope

Façade stone from a single block

Consoles, arch and dome mouldings carry the lines of the façade.

  • Façade consolesRobot-carved
  • Curved mouldingsPiece by piece, to size
  • Arch mouldingsWith relief ornament

Process

From block to building

Measuring, production and inspection by one team.

  1. Robotic carving

    Robot-carved console block, close-up

    Each console was carved layer by layer from a single block.

  2. Curved mouldings

    Curved mouldings laid out in a half circle in the factory

    Mouldings were machined piece by piece and laid out in a half circle.

  3. Arch mouldings

    Curved moulding piece, close-up

    Arch pieces with relief ornament were machined to size.

  4. Crating

    Stone pieces crated for shipment

    Pieces were checked, crated and delivered ex-works.

Up close

Craftsmanship

The flutes of the console, the ring on its face and the clean line of the scroll.

Fluted end of the consoleChecking the scroll of the console by handConsole face with ring

Today

Completed

The consoles and mouldings took their place on the façade and at the base of the dome.

Mosque façade with columns and arched windowsConsole in place at the base of the dome

From the workshop

On the robotic arm

The console flutes being carved on the robotic arm, water-cooled.

Planning something similar?

Send us your drawing, sketch or photo; we will review it and send you a quotation.

Next project

Figural Fireplace →

Residence · Fireplace